MESSAGE FROM THE PRESIDENT

The alarm clock rings, I open one eye to see the time displayed through the GPPS screen, and I press the snooze button to give myself time to stretch quietly in my soft polyester blankets before getting up. I open the extruded PVC window assembled with a TPV seal to see the weather and take a deep breath of fresh air. I lower the temperature of my thermostat in PC FR. Head for the shower, made up of a large thermoformed ABS/PMMA bi-material sheet with shelves molded into the wall to avoid joints. ABS provides impact resistance, while acrylic (PMMA) provides a glossy surface that is easy to clean and that provides scratch resistance. I notice that my shampoo bottles, previously made of HDPE, are more often made of PETE now. This is no doubt because the major manufacturers of personal care products have realized that HDPE is recycled much less than PET water bottles which retain their transparency once recycled, allowing a greater choice of colors. When I get out of the shower, I carefully extract my acrylic-based contact lenses from the protective PP case to insert them into my eyes and regain perfect vision. When working from home I wear my cellulose glasses with acrylic lenses that have been coated against blue light. I then apply my moisturizing creams which glass jars are fitted with unscrewable PP lids with threads that perfectly match those of the container to allow easy opening/closing repetitively while preventing the content from losing its moisture and hardening.

I start the coffee maker made of metallic ABS parts to give it a more stylish look. Coffee capsules, extruded in multi-layer film and then thermoformed, are increasingly being replaced by compostable starch-based plastics. I open the fridge to prepare my lunch. SAN or MABS drawers allow me to see the food at a glance. I grab a PET bottle of vegetable juice that protected the liquid from oxidation during transport and tableting to my fridge. I take the sandwich that I made the day before in which “zip-loc” made of PE film has kept it fresh. Another item for my lunch: the vegetable salad stored in a PETG container with a clarified PP lid equipped with flexible hinges and overmolded with a TPE gasket ensuring a good seal so that the vinaigrette does not leak! I put everything in my lunch bag with a blow molded HDPE ice pack.

I put on my clothes, the stockings of which are made of nylon, invented by DuPont in 1935-1938. Next step: makeup. Brushes for applying cosmetics have soft polyester or nylon bristles. The ABS cases have acrylic lids so I can see and choose the colors well. Then I grab my toothbrush, which alone is an example of manufacturing genius. It presents the complex assembly of a polypropylene handle overmoulded by injection in a multi-cavity rotating mould, and extruded nylon or PP monofilaments whose molecular chains have been oriented to give them more resistance.

A look at my cell phone which data has been updated thanks to the telecommunication system composed of fiber optics with PEI connectors, and ABS FR or PPE cases powered by electrical wires covered with flexible PVC sheaths, all meeting very strict CSA and UL standards. I grab my keys and get in my car. So there, the list is long because the automobile is the product which contains the greatest number of plastic materials: ABS, ASA, TPU, PA 6, 66, 45 and 12, sometimes loaded with reinforcements, PPA, PC, PMMA, POM, PPS, PP filled with talc or fiberglass, seals in TPV, thermosetting rubber or SEBS, non-woven polyester fibers ”spundbonded”, etc.

This is just the start of my day, now imagine how many products contributing to the comfort and functionality of our daily lives are made of polymers. It is said that we touch a product containing plastic around 2000 times a day. In the end plastics aren’t that bad, are they? My former teacher, Michel Labonté, said: “there are no bad plastics, just bad applications”.

However, when it comes to their end of life, we agree that there is still a lot of improvement to be made. Fortunately, the major producers are aware of this and have been working on solutions for several decades now. Like what? Ask the experts in the plastics industry, they will surely be able to give you examples.

Become a member of SPE Québec and attend our events to meet with them and learn more! Your president Marie-France Sosa, e-mail: mfsosa@chaseplastics.com, tel: 514-245-3204. Visit our new website: www.spesection.quebec

Plastics News

Jason Merkle, 35, owes his knowledge of and interest in the plastics industry to his father, who has worked in plastics for 40 years. Merkle’s first job for a plastics company was in high school, doing administrative work for Uniform Color’s customer service team.

Merkle earned a bachelor’s degree in plastics engineering technology from Ferris State University and a master’s degree in plastics engineering from the University of Massachusetts Lowell. During college, he interned at Uniform Color, Johnson Controls and Chase Plastic Services Inc.

After graduation, he joined Clarkston, Mich.-based resin distributor Chase as an applications development engineer, relocated to the Philadelphia area for field support to the East Coast, then moved to Charlotte, N.C., to support the Southeast area. Merkle then was named automotive business development manager and relocated back to Michigan, focusing on Tier 1 support.

“I was the guinea pig, so to speak, at Chase Plastics for field-based engineering work. I helped to design the expectations and road map for successful application development in collaborations with our molding customers and OEMs alike. The success of this position has now allowed it to be mirrored in other CPS sales regions with future growth expectations on the horizon,” said Merkle, who moved to the technical manager role in January 2020.

“I know society and the media can seem like a downward spiral at times, but taking a step back, we have had a lot of innovation and success even in recent years and trajectory forward for technology acceleration will continue to be groundbreaking,” he said. “I’m anxious to see what challenges the market will throw our way in the next 10-20 years that will push the expectations of plastic performance to new heights.”

Q: What is your current challenge at work?

Merkle: While a great deal of our work is reactive to customer needs, we are always looking for new ways to grow business through engineering support to OEMs and tier customers alike. Keeping up with material innovations and conveying that information to our customers is a value that hasn’t yet reached its full potential. We’re working to increase our account coverage and engineering exposure to key markets and organizations to accelerate bottom line growth in concert with our customers.

Q: What has been the biggest impact/challenge on your career from the coronavirus pandemic?

Merkle: As a materials provider, the pandemic produced a lot of chaos in the market that still is having ripple effects. As engineers, our job is not only to recommend a material that will meet the performance expectations of an application but also to make sure it is a product available in the necessary quantities, competitively priced and ideally with a relatively short lead time. Finding the right balance of performance needs and market constraints has been challenging at times.

Q: How do you feel about the future of the environment/climate?

Merkle: I’d say we are getting better as an industry, but we also have significant room for improvement. As plastics engineers, it’s our responsibility to understand the sustainable aspects of our business, and there have been many advancements in materials to help create a more environmentally friendly plastics industry. Educating customers and consumers alike on the options available and their corresponding costs is our most immediate challenge as more material options are innovated regularly. Getting OEMs to adopt more sustainable materials at a higher cost than their traditional alternatives will be an ongoing challenge as well.

Chase Plastics has awarded donations totaling $10,000 to four different charities as part of their annual Chase Plastics Giving Card Campaign. Now in its seventh year, the much-anticipated campaign is awarding $2,500 to four winning charities. This year’s winners were all nominated by customers of Chase Plastics. They include:

Twenty-Two Until None: This nonprofit is focused on ending suicide in the veteran and military community by providing emergency financial assistance, benefits advocacy and referrals to necessary resources and peer support. https://www.22untilnone.org/home

Benjamin’s Hope: Benjamin’s Hope is a non-profit leader in creating innovative options for adults affected by autism and developmental disability, ensuring individuals of every ability can live, learn, play and worship in the ways that fit them best. https://www.benjaminshope.net/

K9s for Warriors: Determined to end veteran suicide, K9s For Warriors provides highly trained Service Dogs to military veterans suffering from PTSD, traumatic brain injury and/or military sexual trauma. With the majority of dogs coming from high-kill rescue shelters, this innovative program allows the K9/Warrior team to build an unwavering bond that facilitates their collective healing and recovery. https://k9sforwarriors.org/

Tails of Hope: Tails of Hope provides service dog training for disabled individuals, special needs children, wounded veterans, and first responders. They also provide hope, fellowship, and a lifetime of support and resources for individuals and families that need it most. https://tailsofhope.com/

The Chase Giving Campaign started in 2016 to highlight charities that Chase Plastics’ customers and suppliers were most passionate about. Their generosity has not only led to a total of $47,000 being donated to charities across the country through the campaign, but
it has also perpetuated the spirit of giving — something in which Chase Plastics strongly believes. Chase Plastics has made it an initiative to encourage volunteerism and increase awareness of charitable organizations by spotlighting various nominated charities on their Facebook, Instagram, Twitter, and LinkedIn pages throughout the campaign. As a result, they hope to inspire others to donate time or money to the featured charities or use them as a resource themselves.

This year, the Chase Plastics Giving Card received a record number of nominations and used its social media channels to spotlight several charities. The added exposure of some lesser-known charities was met with appreciation from those who had submitted. “Every year, I’m blown away by the generosity of the plastics industry, our customers, and suppliers” said Chase Plastics’ President, Kevin Chase. “It’s an honor to support these organizations that do so much.”

Past winners include: Rising Stars Academy (Center Line, MI), Penrickton Center for Blind Children (Taylor, MI), Battin Farms Equine & Soldier Sanctuary (Olivet, MI), See Me Home – Senior Dog Sanctuary (Sturgis, MI), Party for a Purpose (Monticello, MN), LifeCenter Northwest (Bellevue, WA), Children’s Oncology Group Foundation (Philadelphia, PA), Home of the Innocents (Louisville, KY), Malachi House Hospice (Cleveland, OH), Gleaners Community Food Bank (Detroit, MI), Operation Underground Railroad (Anaheim, CA), Thumb Area Helping Hands (Bad Axe, MI), Folds of Honor (Owasso, OK), Hero Dogs, Inc. (Brookeville, MD), Because There Is Hope (Spokane, WA), Toms River Field of Dreams (Township of Toms River, NJ), Agape Safe Haven (Longmont, CO), Paws With a Cause (Wayland, MI) and Akron-Canton Regional Foodbank (Akron, OH).

Building on a relationship that began in 1997, Chase Plastics is proud to once again, be a sponsor of the MAPP 2019 Benchmarking and Best Practices Conference in Indianapolis, IN.  October2-5, Indianapolis Downtown Marriott.

Originally built in South Bend in 2016, Chase Plastics’ state-of-the-art central distribution center is slated for a major expansion in 2019. The addition, which officially broke ground on June 18, increases the total warehouse capacity by more than 60% with an added 80,000 square feet of storage, giving a total capacity of 206,000 square feet. Five additional loading docks are planned for the facility as well as new racking, equipment upgrades, and more, helping drive operational efficiencies with increased material throughput of approximately 33%.

While the building has only been in existence for a little more than three years, the need for the $4 million expansion was apparent due to the Company’s product line growth and, above all, the desire to consistently provide “outrageous service” to their customers.  “The investment in this warehouse is not just an investment in the community, but also for our customers,” said Mike Hall, Warehouse Manager. “This enables greater stocking capacity and the ability to offer our customers value-added services including custom blending, box to bulk, material repackaging and later cut-off times all focused on meeting customer material requirements in the dynamic market where they compete.”

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Resin distributor Chase Plastics is kicking off the holiday season with the return of its Giving Card campaign.

The program recognizes and awards selected charitable organizations nominated by customers and suppliers of Clarkston, Mich.-based Chase. Participants are encouraged to share their own stories of giving. Chase will then select the most compelling submission and award a $2,000 gift to the chosen entrant’s favorite charity.

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